For the students of Engineering at HND, the Pearson qualification set contains a unit 63 industrial services. You will identify the significant systems of support which make industrial facilities able to operate sustainably, safely and efficiently. These services are known as the main ingredient for production management, environmental engineering and manufacturing. It`s certified that processes run reliably and smoothly. This unit assists learners in recognising the systems of industrial integration with the operations of Engineering. Moreover, the way in which proper management of these services has contributed to successful operations.
A significant emphasis of this unit is on the multiple categories of industrial services. These services include the distribution of electrical power, steam generation, water treatment, industrial refrigeration, HVAC systems of air compression, etc. Learners will acquire the services which are maintained, installed and designed to meet the requirements of operation for multiple sectors of Engineering. Another focus of this unit is on the identification of the requirements of services.
The significant aspect of Unit 63 is the recognition of sustainability and energy efficiency. Students have to identify the significance of energy consumption reduction, industrial utilities optimisation and waste management for supporting environmental goals. Include system performance evaluation, in efficiency identification and improvement recommendation, which has alignment with the modern practices of Engineering. This unit prepares learners to provide a contribution to a sustainable and greener environment in Engineering.
This unit also generates skills of learners in risk assessment and safety and health management in terms of industrial services. Students will increase knowledge of potential hazards associated with utilities, including electrical systems, steam at high pressure and installation of gas. They will acquire the way to carry out inspection procedures of safety implementation and certified compliance with standards of industries such as the Safety, Health and Welfare at Work Act and PUWER.
This unit also contains equipment for the students with practical understanding and theoretical knowledge. It provides all the main requirements of understanding to maintain, monitor and manage the significance of industries. By the end of the lesson, the learner will increase valuable competencies of engineering which are applicable throughout abroad variety of technical fields abroad. Additionally, they will also get preparation for the roles and facilities and learning industrial maintenance, system optimisation, and production support.
Unit Objectives
Unit 63 Industrial Services is one of the significant units of the HND engineering subject. Here are some of the main objectives of this unit.
- To create a recognition of significant services of industries such as steam, water power, compressed air, and HVAC.
- To equip planners with the potential to design, identify evaluate systems of industrial services.
- To improve knowledge for energy efficiency and practices of sustainability within the environments of Engineering.
- To prepare students for the identification of professional hazards and their application to safety and health regulations.
- To generate skills in maintaining, monitoring and industrial services optimisation for operational performance.
- To make learners ready for technical rules by making them strong in terms of problem solving and practical initiatives in terms of industrial utilities.
Learning Outcomes
The main learning outcomes of unit 63 industrial services, according to Pearson, set for the students of Engineering in the HND qualification, are demonstrated below.
LO1: Apply the operating principles of electrical power and lighting systems.
- Electrical power:
- Starting and speed polish control for induction motors
- Construction
- Transformer of three-phase:
- Clock number construction and group
- Parallel operation
- Electrical distribution
- Topologies of power systems
- Power factor corrections and causes
- Efficiency
- Circuit protection
- Lighting systems:
- Energy-efficient layout and circuit design
- Lighting systems
LO2: Investigate the applications and efficiency of industrial compressors.
- Industrial compressors:
- Applications and types of industrial compressors
- Application of a receiver`s dryers and intercoolers
- Performance and efficiency of air compressors
- Faults and hazards:
- Associated legislation and safety considerations
LO3: Discuss the provision of steam services for process and power use.
- Steam power plant:
- Use of charts and tables to identify dry and wet saturated steam
- Circuit diagrams highlighting the plant raising steam
- Steam process
- Available energy, enthalpy of evaporation
- Overall efficiencies of the process
- Power steam:
- Turbine efficiency
- Superheated steam
- Rankine cycle
- Cooling towers
- Overall efficiency of the plant for power
- Improvements and efficiencies
LO4: Review industrial refrigeration and heat pump systems.
- Refrigeration and heat pumps:
- Heat pumps with typical industrial mechanisms and systems of refrigeration
- Second law of thermodynamics application
- Heat engines reversed
- Reversed Carnot cycle
- Cycle of paper compression
- Refrigerated fluids:
- Environmental influence
- Charts and tables of refrigeration, including p-h diagrams
- Coefficient of performance for refrigerators and heat pumps
Assessment Criteria
Unit 63 industrial services contains a learning outcome which has more stratification in the form of assessment criteria on which you may have to write your homework assignment or any other things, such as.
LO1: Apply the operating principles of electrical power and lighting systems.
- 1.1 Illustrate the construction and modes of connection of three-phase transformers
- 1.2 Discuss the applications and operating characteristics of polyphase induction motors
- 1.3 Apply the principles of good lighting design to produce a lighting scheme for a given application.
- 1.4 Compare the economics of single-phase and three-phase distribution, and assess the methods of speed control applied to polyphase induction motors.
- 1.5 Analyse the approaches available for reducing electrical energy consumption/costs in an industrial production facility.
LO2: Investigate the applications and efficiency of industrial compressors.
- 2.1 Compare three types of industrial compressors and identify justifiable applications for each.
- 2.2 Review potential industrial compressor faults and hazards.
- 2.3 Determine the performance characteristics of an industrial compressor.
- 2.4 Calculate the isothermal and polytropic work of a reciprocating compressor and thus deduce the isothermal efficiency. Explain any discrepancies.
- 2.5 Stating any assumptions, provide an explanatory derivation of the volumetric efficiency formula for a reciprocating compressor.
LO3: Discuss provision of steam services for process and power use.
- 3.1 Demonstrate the need for superheated steam in a power-generating plant.
- 3.2 Discuss the requirements for process steam and determine overall plant efficiencies for steam process and power systems.
- 3.3 Illustrate why the Rankine cycle is preferred over the Carnot cycle in steam production plants around the world.
- 3.4 Evaluate the modifications made to the basic steam-raising systems to improve their overall efficiency.
LO4: Review industrial refrigeration and heat pump systems.
- 4.1 Discuss the operating principles of both heat pumps and industrial refrigeration systems.
- 4.2 Calculate COP, heating effect and refrigeration effect of reversed heat engines, making use of refrigeration tables and pressure/enthalpy charts.
- 4.3 Assess the limiting factors that impact the economics of heat pumps.
- 4.4 Discuss the apparent contradiction between refrigeration cycles and the second law.
- 4.5 Conduct a cost-benefit analysis on the installation of a ground source heat pump on a smallholding. Present your findings in the form of an academic poster/presentation.
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